Battery Cell Cycler | Regenerative Design Battery Cell Test System

The battery cell cycler is a regenerative design battery cell test system with high test accuracy and high energy feedback efficiency, which can meet the requirements of battery performance testing.

  • Model:

    WA-BTS-B5V300A
  • Certificate:

    CE Certificate issued by TÜV, UL Certificate
  • Test channels:

    16CH/Cabinet (Customizable)
  • Voltage range/CH:

    0V~5V (Customizable)
  • Voltage accuracy:

    ±0.05%FS (0℃~45℃)
  • Current range/CH:

    ±300A (Customizable)
  • Current accuracy:

    ±0.05%FS (10~40℃)
  • Warranty:

    One year warranty with lifetime support
  • Product Detail

Regenerative Design Battery Cell Cycler

Energy Feedback Type Battery Cell Test System


Functional description:

The battery cell cycler is a regenerative design battery cell test system controlled by industrial PC. It is mainly applied to electrical performance test for high-power high-energy secondary batteries, EV battery modules and energy storage power batteries, such as the charge-discharge cycles test, learning test, cell performance test, battery capacity test, battery internal resistance test, battery deep discharge test and battery consistency test etc.

 

Regenerative Design Battery Cell Cycler

(Both voltage and current can be customized)

Product model

Voltage range / CH

Current range / CH

WA-BTS-B5V150A

0V~5V

±150A

WA-BTS-B5V200A

0V~5V

±200A

WA-BTS-B5V250A

0V~5V

±250A

WA-BTS-B5V300A

0V~5V

±300A

WA-BTS-B5V400A

0V~5V

±400A

WA-BTS-B5V500A

0V~5V

±500A

WA-BTS-B5V600A

0V~5V

±600A

WA-BTS-B5V800A

0V~5V

±800A

WA-BTS-B5V900A

0V~5V

±900A

WA-BTS-B5V1000A

0V~5V

±1000A

WA-BTS-B5V1200A

0V~5V

±1200A

WA-BTS-B5V1500A

0V~5V

±1500A

WA-BTS-B5V1800A

0V~5V

±1800A

WA-BTS-B5V2100A

0V~5V

±2100A

WA-BTS-B5V2400A

0V~5V

±2400A

WA-BTS-B5V3000A

0V~5V

±3000A

For more product models, please click "Battery Test Systems" to view or contact us.

 


Applicable range:

The battery cell cycler can be applied to the high-power battery cells, energy storage battery cells and large capacity battery cells, etc.


Advantages: 

1) Modular design, high integration, good stability and easy maintenance.

2) The discharge energy can be reused by other channels and then return to the power grid, which can save energy and promote the charge accuracy.

3) Efficiency of the battery cell cycler (3m output line): when more than half load, the peak value of charge efficiency is up to 70% and discharge efficiency up to 65%, which can reduce the energy consumption cost.

4) Miniaturization, long service life, the battery cell test system improves the production environment.

5) Wide-range voltage and current adjustment, the battery cell cycler can be applied to various batteries.

6) Sophisticated charge-discharge protection functions, the battery cell test system can reduce industrial accidents.

7) Single point control, each channel of the battery cell cycler is independently controlled, which has high production efficiency.

8) Ethernet communication.

9) Automatically reconnecting after power loss.


Test items:

1) Battery charge learning test: constant current, constant voltage, constant power, constant resistance, constant current converting to constant voltage, current step, current ramp, pulse, cycle and rest.

2) Test step: 9999 steps; cycle index: 9999 times; unlimited program storage.

Set the jump and end conditions according to the conventional variables (voltage, current, time, capacity, energy, power and temperature) and custom variables.

3) The battery cell cycler test software adopts “menu-type programming” for real-time working condition file (EXCEL format) import. The working condition files can be obtained by artificial editing and working condition acquisition system.

4) Charge cut-off conditions: voltage, current, time and capacity and custom variable etc.

5) Voltage, current, temperature and capacity monitoring during cycling.

6) Protections: over-voltage, over-current, over-power, under-voltage, over-temperature, reversed polarity, output short-circuit, electric leakage, outrage protection etc.

7) Countermeasure system of AC electric system faults: when the input end of power grid has faults like short circuit and phase failure, the battery cell cycler shall run normally without influencing the battery on the output end.

8) Self-diagnosis: When the cycler malfunctions, such as over-temperature and overload, the battery cell cycler can judge itself and promptly make alarms and take relevant protection actions.

9) Working condition simulation: the battery cell cycler supports the standard working condition simulation of power battery and the data files can be converted into test files.

10) The battery cell cycler supports zero-voltage discharge.


Technical specifications 

Product name

Battery Test Systems

Product model

WA-BTS-B5V300A

Number of channels

16CH

Parallel connection of channels

Available

Max. 3000A (in parallel)

Note: make clear while ordering.

Current/channel

Range

±300A

Accuracy

(Ambient temperature of: 10℃~40℃)

Range 1 (0~50A):

±0.05% F.S.

Range 2 (50~100A):

±0.05% F.S.

Range 3 (100~200A):

±0.05% F.S.

Range 4 (200~300A):

±0.05% F.S.

Resolution

0.1mA

Voltage/channel

Range

0V~5V

Accuracy

(Ambient temperature of: 0℃~45℃)

±0.05% F.S.

Resolution

0.1mV

Measuring accuracy of channel power

±0.1% F.S.

Voltage response time

<10ms (resistance load)

The transition time for the output voltage to ramp from 10% to 90% of the set value (The rise time of voltage)

Current response time

<5ms (battery load)

The transition time for the output current to ramp from 10% to 90% of the set value (The rise time of current)

Min. interval of data recording

≥10ms

External temperature measurement

-40℃~120℃

MAX 3 loops/Channel

Temperature accuracy

±1℃

Functions

Constant voltage, constant current, constant power, constant current converting to constant voltage, constant resistance, current ramp, voltage ramp and pulse etc.

Note: Any steps can be programmed to operate in any combination of operating modes.

Calibration

Available

1)  Provide 1-year free automatic calibration service.

2)  Provide paid calibration service or purchase an automated calibration device for those exceed 1-year free automatic calibration service.

Lengths of the output line and sampling line

3m (Main channel output cable, data acquisition cable and sampling cable of the auxiliary channel.)

Can be customized.

Heat dissipation

Forced air cooling

Power grid

(Customizable)

380VAC±15%/50~60Hz

Three-phase five-wire system

The whole cabinet

220VAC±10% /50~60Hz

A single chassis

Ripple coefficient

≤1% F.S.

THD

Conforms to GB/T 14549-1993

Efficiency

Charge: 0.70, from power grid to battery

Discharge: 0.65, from battery to power grid

While 3m output line configured

Power factor

>99%

Rated power

Others

Noise

≤75dB

IP rating

IP20

Unexpected outage protection

Available

Unexpected power outage will suspend the current steps, which will be automatically resumed after power is restored.

Automatic reconnection

Available

The battery cell cycler will suspend the current steps and continue to run when the computer resumes normal.

Energy feedback

Available

The discharge energy fed back to the power grid.

Simulation Time

≥20ms

Size(W*D*H)

800*800*1768mm

Weight

450kg

 


Energy Feedback Type Battery Cell Test System

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