Lithium-ion Battery Winding Machine | Battery Electrode Winding Process

Lithium-ion battery winding machine has been widely used in the battery electrode manufacturing process and is a necessary production equipment for the electrode winding process.

  • Model:

    WA-EW-SA270S
  • Electrodes width:

    33~68mm (Customizable)
  • Electrodes length:

    100~2000mm (Customizable)
  • Separator width:

    35~70mm (Customizable)
  • Strapping tape width:

    8~50mm (Customizable)
  • Winding needle diameter:

    φ2.0mm~φ5.0mm (Optional and customizable)
  • Product Detail

Battery Electrode Winding Process

Lithium-ion Battery Winding Machine


Product overview:

Lithium-ion battery winding machine is the necessary production equipment for battery electrode winding process. In the battery electrode winding process, single pieces of battery electrode are manually loaded, and the battery cell winder automatically unwinds the rolled separator for winding. After the battery electrode winding is completed, the strapping tape is automatically applied, automatically cut off, and automatically unloaded the finished wound cells.


Scope of application:

This battery cell winder can semi-automatically complete the battery electrode winding process of single electrodes and rolled separator.

Applicable incoming material specifications

Incoming materials

Length

(mm)

Width

(mm)

Thickness

(μm)

Max. outer diameter

(mm)

Inner diameter

(mm)

Range

Range

Deviation

Range

Deviation

Anode electrodes

100~2000

33~68

0.2

60~200

5

-

-

Cathode electrodes

100~2000

33~68

0.2

60~200

5

250

76

Battery separator

Rolled

35~70

0.2

16~25

-

150

76

Battery strapping tape

Settable

8~50

0.2

-

-

-

-

Kindly reminder: The above specifications are for reference only and can be adjusted according to actual requirements.


Features: 

1)The rolled battery separator can be continuously unwound and the tension of the battery separator can be adjusted in the range: 0.2nm~5nm and kept constant.

2) The tension of the electrodes can be controlled during the electrode winding process. PLC and precision encoder for constant tension control, supplemented by pressure sensors, ensure uniform tension throughout the battery electrode winding process.

3)The width of the electrode guide plate can be adjusted to match different widths of electrodes with high dimensional accuracy and wear resistance and smoothness.

4) This lithium-ion battery winding machine adopts horizontal gluing, with large adjustment of gluing length and width, which guarantees the appearance and dimensional quality of the winded cells.

5) The battery winding machine can be equipped with a range of winding needle diameters from 2.0mm to 5.0mm, providing a wide range of applications and flexibility.

6) The lithium battery winding machine is equipped with a high-strength material winding needle, which can be pulled out smoothly without affecting the neatness of the already wound cells, and without scratching the battery separator or causing the wound cells to form a spiral.

7) The yield rate of the battery electrode winding process can reach 98%, and the deviation of the center distance of the battery tabs is ≤ ±0.5mm.


Technical Specifications

Product name

Lithium-ion Battery Winding Machine

Product model

WA-EW-SA270S

Production speed

8~13PCS/min

Utilization rate

≥98%

Yield rate

≥98%

Width of electrodes

33~68mm (Customizable)

Length of electrodes

100~2000mm (Customizable)

Width of battery separator

35~70mm (Customizable)

Winding needle diameter

φ2.0mm~φ5.0mm (Optional and customizable)

Width of battery strapping tape

8~50mm (Customizable)

Winding alignment

≤0.3mm

Alignment of electrode and separator

≤±0.5mm

Alignment of anode electrode and cathode electrode

≤±0.5mm

Position deviation of battery tabs

≤±0.5mm

Control method

Touch Panel & PLC

AC input power

Single-phase 220VAC±10% / 50Hz (Customizable)

Power: 1500W

Input compressed air supply

0.4~0.6MPa

Size(L*W*H)

1200*1200*1550mm

Weight

About 800kg

 

Lithium-ion Battery Winding Machine

Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!
Related Products
Lithium Battery Laser Welding Machine
Lithium Battery Laser Welding Machine | Battery Pack Laser Welding | WinAck

Lithium battery laser welding machine is a professional battery pack welder, suitable for battery pack laser welding of cell-to-cell busbar, such as EV, ESS, e-motorcycle and e-bike batteries.

Read More
Explosion-Proof Test Chamber
Battery Explosion-Proof Test Chamber | Battery Test Safety Chamber

Explosion-Proof Test Chamber is a professional battery test safety chamber used for battery overcharge tests, battery forced discharge tests, battery over-discharge protection tests.

Read More
Pouch Cell Case Forming Machine
Pouch Cell Case Forming Machine | Aluminum Laminate Film Punching Machine

The pouch cell case forming machine is an automatic aluminum laminate film punching machine, where the rolled pouch films are punched through a die and then cut to the required size.

Read More
Battery Cell Cycler
Battery Cell Cycler | Regenerative Design Battery Cell Test System

The battery cell cycler is a regenerative design battery cell test system with high test accuracy and high energy feedback efficiency, which can meet the requirements of battery performance testing.

Read More
Prismatic Cell Laser Welding Machine
Prismatic Cell Laser Welding Machine | Battery Tab Welding and Top Cap Sealing

The prismatic cell laser welding machine is professionally designed for prismatic cell tab welding, prismatic cell top cap sealing, prismatic cell seal pin welding and large cylindrical cell welding.

Read More
Lithium-ion battery sorting machine
Lithium-ion Battery Sorting Machine with Battery Cell Barcode Scanner

The lithium-ion battery sorting machine is equipped with a battery cell barcode scanner to match the measured OCV/IR value with the cylindrical cells. The test data is traceable and valuable.

Read More
CCD Visual Inspection Machine for Battery Pack
CCD Visual Inspection Machine for Battery Pack | Battery Pack CCD Tester

The CCD visual inspection machine takes pictures of the battery cells through an industrial camera, and then automatically compares it with a preset standard and judges whether it meets the standard.

Read More
Altitude Thermal Chamber
Altitude Thermal Chamber | High Altitude Simulator & Thermal Test Chamber

Altitude thermal chamber is a professional battery safety testing equipment integrating high altitude simulator and thermal test chamber, and can be linked with battery cycler to make battery testing easier.

Read More
Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

Home

Products