Lithium-ion Battery Winding Machine | Battery Electrode Winding Process

Lithium-ion battery winding machine has been widely used in the battery electrode manufacturing process and is a necessary production equipment for the electrode winding process.

  • Model:

    WA-EW-SA270S
  • Electrodes width:

    33~68mm (Customizable)
  • Electrodes length:

    100~2000mm (Customizable)
  • Separator width:

    35~70mm (Customizable)
  • Strapping tape width:

    8~50mm (Customizable)
  • Winding needle diameter:

    φ2.0mm~φ5.0mm (Optional and customizable)
  • Product Detail

Battery Electrode Winding Process

Lithium-ion Battery Winding Machine


Product overview:

Lithium-ion battery winding machine is the necessary production equipment for battery electrode winding process. In the battery electrode winding process, single pieces of battery electrode are manually loaded, and the battery cell winder automatically unwinds the rolled separator for winding. After the battery electrode winding is completed, the strapping tape is automatically applied, automatically cut off, and automatically unloaded the finished wound cells.


Scope of application:

This battery cell winder can semi-automatically complete the battery electrode winding process of single electrodes and rolled separator.

Applicable incoming material specifications

Incoming materials

Length

(mm)

Width

(mm)

Thickness

(μm)

Max. outer diameter

(mm)

Inner diameter

(mm)

Range

Range

Deviation

Range

Deviation

Anode electrodes

100~2000

33~68

0.2

60~200

5

-

-

Cathode electrodes

100~2000

33~68

0.2

60~200

5

250

76

Battery separator

Rolled

35~70

0.2

16~25

-

150

76

Battery strapping tape

Settable

8~50

0.2

-

-

-

-

Kindly reminder: The above specifications are for reference only and can be adjusted according to actual requirements.


Features: 

1)The rolled battery separator can be continuously unwound and the tension of the battery separator can be adjusted in the range: 0.2nm~5nm and kept constant.

2) The tension of the electrodes can be controlled during the electrode winding process. PLC and precision encoder for constant tension control, supplemented by pressure sensors, ensure uniform tension throughout the battery electrode winding process.

3)The width of the electrode guide plate can be adjusted to match different widths of electrodes with high dimensional accuracy and wear resistance and smoothness.

4) This lithium-ion battery winding machine adopts horizontal gluing, with large adjustment of gluing length and width, which guarantees the appearance and dimensional quality of the winded cells.

5) The battery winding machine can be equipped with a range of winding needle diameters from 2.0mm to 5.0mm, providing a wide range of applications and flexibility.

6) The lithium battery winding machine is equipped with a high-strength material winding needle, which can be pulled out smoothly without affecting the neatness of the already wound cells, and without scratching the battery separator or causing the wound cells to form a spiral.

7) The yield rate of the battery electrode winding process can reach 98%, and the deviation of the center distance of the battery tabs is ≤ ±0.5mm.


Technical Specifications

Product name

Lithium-ion Battery Winding Machine

Product model

WA-EW-SA270S

Production speed

8~13PCS/min

Utilization rate

≥98%

Yield rate

≥98%

Width of electrodes

33~68mm (Customizable)

Length of electrodes

100~2000mm (Customizable)

Width of battery separator

35~70mm (Customizable)

Winding needle diameter

φ2.0mm~φ5.0mm (Optional and customizable)

Width of battery strapping tape

8~50mm (Customizable)

Winding alignment

≤0.3mm

Alignment of electrode and separator

≤±0.5mm

Alignment of anode electrode and cathode electrode

≤±0.5mm

Position deviation of battery tabs

≤±0.5mm

Control method

Touch Panel & PLC

AC input power

Single-phase 220VAC±10% / 50Hz (Customizable)

Power: 1500W

Input compressed air supply

0.4~0.6MPa

Size(L*W*H)

1200*1200*1550mm

Weight

About 800kg

 

Lithium-ion Battery Winding Machine

Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!
Related Products
EV Battery Discharger
EV Battery Discharger | Discharge Device for EV Battery

The EV battery discharger is a necessary discharge device for EV battery recycling, EV battery reuse and EV battery shipping. The discharge range is from 800V to 10V, suitable for almost all EV batteries.

Read More
Portable EV Battery Tester
Portable Battery Charge Discharge Test Equipment | EV Battery Tester

The battery module/pack test system is a portable battery charge discharge test equipment, as well as a professional EV battery tester, and is compatible with electrical networks globally.

Read More
Pouch Cell Sorting Machine
Pouch Cell Sorting Machine | Li ion Cell Sorting Machine

The pouch cell sorting machine can automatically read battery code, test voltage and internal resistance, and then sort pouch cells into the matching channels based on the measured OCV/IR.

Read More
Spot Welder for Battery Packs
Spot Welder for Battery Packs | Battery Pack Assembly Equipment

The spot welder for battery packs is a professional battery pack assembly equipment with high automation and good welding quality, which can reduce labor costs and increase price competitiveness.

Read More
Thermal Cycling Test Chamber
Thermal Cycling Test Chamber | High and Low Temperature Test Chamber

Thermal cycling test chamber is a professional program-controlled high and low temperature test chamber, which can be linked with the battery cell cycler for battery testing projects.

Read More
Pouch Cell Tabs & PCBAs Welding Equipment
Pouch Cell Tabs & PCBAs Welding Equipment | Battery Laser Welder | WinAck

The battery laser welder is suitable for pouch cell tab welding, especially the spot welding of pouch cell tabs onto PCM/PCBAs, such as mobile phone batteries, tablet batteries, power bank batteries, etc.

Read More
Battery Cell Testing and Sorting Machine
Battery Cell Testing and Sorting Machine with Replaceable Receiving Containers

The battery cell testing and sorting machine is equipped with replaceable receiving containers, and the manipulator can automatically send the graded cells to the corresponding containers.

Read More
Battery tester for deep cycle battery
Deep Cycle Battery Tester

The deep cycle battery tester is a professional battery tester for deep cycle battery for battery cycle life testing, supports 0~99999 cycles, and a single cycle test supports 400 test steps.

Read More
Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

Home

Products