Lithium-ion Battery Winding Machine | Battery Electrode Winding Process

Lithium-ion battery winding machine has been widely used in the battery electrode manufacturing process and is a necessary production equipment for the electrode winding process.

  • Model:

    WA-EW-SA270S
  • Electrodes width:

    33~68mm (Customizable)
  • Electrodes length:

    100~2000mm (Customizable)
  • Separator width:

    35~70mm (Customizable)
  • Strapping tape width:

    8~50mm (Customizable)
  • Winding needle diameter:

    φ2.0mm~φ5.0mm (Optional and customizable)
  • Product Detail

Battery Electrode Winding Process

Lithium-ion Battery Winding Machine


Product overview:

Lithium-ion battery winding machine is the necessary production equipment for battery electrode winding process. In the battery electrode winding process, single pieces of battery electrode are manually loaded, and the battery cell winder automatically unwinds the rolled separator for winding. After the battery electrode winding is completed, the strapping tape is automatically applied, automatically cut off, and automatically unloaded the finished wound cells.


Scope of application:

This battery cell winder can semi-automatically complete the battery electrode winding process of single electrodes and rolled separator.

Applicable incoming material specifications

Incoming materials

Length

(mm)

Width

(mm)

Thickness

(μm)

Max. outer diameter

(mm)

Inner diameter

(mm)

Range

Range

Deviation

Range

Deviation

Anode electrodes

1002000

3368

0.2

60200

5

-

-

Cathode electrodes

1002000

3368

0.2

60200

5

250

76

Battery separator

Rolled

3570

0.2

1625

-

150

76

Battery strapping tape

Settable

850

0.2

-

-

-

-

Kindly reminder: The above specifications are for reference only and can be adjusted according to actual requirements.


Features: 

1)The rolled battery separator can be continuously unwound and the tension of the battery separator can be adjusted in the range: 0.2nm~5nm and kept constant.

2) The tension of the electrodes can be controlled during the electrode winding process. PLC and precision encoder for constant tension control, supplemented by pressure sensors, ensure uniform tension throughout the battery electrode winding process.

3)The width of the electrode guide plate can be adjusted to match different widths of electrodes with high dimensional accuracy and wear resistance and smoothness.

4) This lithium-ion battery winding machine adopts horizontal gluing, with large adjustment of gluing length and width, which guarantees the appearance and dimensional quality of the winded cells.

5) The battery winding machine can be equipped with a range of winding needle diameters from 2.0mm to 5.0mm, providing a wide range of applications and flexibility.

6) The lithium battery winding machine is equipped with a high-strength material winding needle, which can be pulled out smoothly without affecting the neatness of the already wound cells, and without scratching the battery separator or causing the wound cells to form a spiral.

7) The yield rate of the battery electrode winding process can reach 98%, and the deviation of the center distance of the battery tabs is ≤ ±0.5mm.


Technical Specifications

Product name

Lithium-ion Battery Winding Machine

Product model

WA-EW-SA270S

Production speed

8~13PCS/min

Utilization rate

98%

Yield rate

98%

Width of electrodes

33~68mm (Customizable)

Length of electrodes

100~2000mm (Customizable)

Width of battery separator

35~70mm (Customizable)

Winding needle diameter

φ2.0mm~φ5.0mm (Optional and customizable)

Width of battery strapping tape

8~50mm (Customizable)

Winding alignment

0.3mm

Alignment of electrode and separator

≤±0.5mm

Alignment of anode electrode and cathode electrode

≤±0.5mm

Position deviation of battery tabs

≤±0.5mm

Control method

Touch Panel & PLC

AC input power

Single-phase 220VAC±10% / 50Hz (Customizable)

Power: 1500W

Input compressed air supply

0.4~0.6MPa

Size(L*W*H)

1200*1200*1550mm

Weight

About 800kg

 

Lithium-ion Battery Winding Machine

Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!
Related Products
Battery Cell Voltage Monitor
Battery Cell Voltage Monitor | AUX Auxiliary Channels for Battery Cycler

In battery pack testing, the battery cell voltage monitor acts as AUX auxiliary channels to provide auxiliary cell-voltage inputs to the battery cycler to monitor the multi cell voltage in real time.

Read More
Battery Cell Testing and Sorting Machine
Battery Cell Testing and Sorting Machine with Replaceable Receiving Containers

The battery cell testing and sorting machine is equipped with replaceable receiving containers, and the manipulator can automatically send the graded cells to the corresponding containers.

Read More
High Altitude Simulation Chamber
High Altitude Simulation Chamber | Battery Altitude Simulation Test

High altitude simulation chamber simulates air transport under low pressure conditions and conducts altitude simulation tests and low pressure tests in standards such as UN38.3, IEC 62281 and UL 1642, etc.

Read More
Lithium-ion Battery Testing Equipment
Professional Battery Tester Machine | Lithium-ion Battery Testing Equipment

The lithium-ion battery testing equipment is a professional battery tester machine with single-channel independent control and user-friendly operating software in English.

Read More
Pouch Cell Vacuum Sealing Machine
Pouch Cell Vacuum Sealing Machine | Final Sealing and Edge Cutting Machine

Pouch cell vacuum sealing machine is a professional pouch cell final vacuum sealing and edge cutting machine with good sealing effect and cell flatness, which can be used after the formation process.

Read More
Battery Cell Testing Equipment
Battery Cell Testing Equipment | Cell Cycler for Battery Testing

The battery cell testing equipment is a PC-controlled cell cycler for battery testing that records voltage, current, capacity, energy and cycle number in real time, and can perform deep cycle tests. Discharging to 0V can be customized.

Read More
Automatic Battery Cell Sorting Machine
Automatic Battery Cell Sorting Machine for 18650 21700 26650 32700 Cells

The lithium-ion battery cell sorting machine is equipped with a high-precision battery OCV/IR tester, which is suitable for the automatic sorting of 18650, 21700, 26650 and 32650 cells.

Read More
Lithium-ion Battery Spot Welding Machine
Professional Lithium-ion Battery Spot Welding Machine

Lithium-ion battery spot welding machine is a professional CNC battery pack manufacturing equipment with simple and intelligent operation, which is the choice for high-end manufacturing.

Read More
Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

Home

Products