Lithium-ion Battery Winding Machine | Battery Electrode Winding Process

Lithium-ion battery winding machine has been widely used in the battery electrode manufacturing process and is a necessary production equipment for the electrode winding process.

  • Model:

    WA-EW-SA270S
  • Electrodes width:

    33~68mm (Customizable)
  • Electrodes length:

    100~2000mm (Customizable)
  • Separator width:

    35~70mm (Customizable)
  • Strapping tape width:

    8~50mm (Customizable)
  • Winding needle diameter:

    φ2.0mm~φ5.0mm (Optional and customizable)
  • Product Detail

Battery Electrode Winding Process

Lithium-ion Battery Winding Machine


Product overview:

Lithium-ion battery winding machine is the necessary production equipment for battery electrode winding process. In the battery electrode winding process, single pieces of battery electrode are manually loaded, and the battery cell winder automatically unwinds the rolled separator for winding. After the battery electrode winding is completed, the strapping tape is automatically applied, automatically cut off, and automatically unloaded the finished wound cells.


Scope of application:

This battery cell winder can semi-automatically complete the battery electrode winding process of single electrodes and rolled separator.

Applicable incoming material specifications

Incoming materials

Length

(mm)

Width

(mm)

Thickness

(μm)

Max. outer diameter

(mm)

Inner diameter

(mm)

Range

Range

Deviation

Range

Deviation

Anode electrodes

1002000

3368

0.2

60200

5

-

-

Cathode electrodes

1002000

3368

0.2

60200

5

250

76

Battery separator

Rolled

3570

0.2

1625

-

150

76

Battery strapping tape

Settable

850

0.2

-

-

-

-

Kindly reminder: The above specifications are for reference only and can be adjusted according to actual requirements.


Features: 

1)The rolled battery separator can be continuously unwound and the tension of the battery separator can be adjusted in the range: 0.2nm~5nm and kept constant.

2) The tension of the electrodes can be controlled during the electrode winding process. PLC and precision encoder for constant tension control, supplemented by pressure sensors, ensure uniform tension throughout the battery electrode winding process.

3)The width of the electrode guide plate can be adjusted to match different widths of electrodes with high dimensional accuracy and wear resistance and smoothness.

4) This lithium-ion battery winding machine adopts horizontal gluing, with large adjustment of gluing length and width, which guarantees the appearance and dimensional quality of the winded cells.

5) The battery winding machine can be equipped with a range of winding needle diameters from 2.0mm to 5.0mm, providing a wide range of applications and flexibility.

6) The lithium battery winding machine is equipped with a high-strength material winding needle, which can be pulled out smoothly without affecting the neatness of the already wound cells, and without scratching the battery separator or causing the wound cells to form a spiral.

7) The yield rate of the battery electrode winding process can reach 98%, and the deviation of the center distance of the battery tabs is ≤ ±0.5mm.


Technical Specifications

Product name

Lithium-ion Battery Winding Machine

Product model

WA-EW-SA270S

Production speed

8~13PCS/min

Utilization rate

98%

Yield rate

98%

Width of electrodes

33~68mm (Customizable)

Length of electrodes

100~2000mm (Customizable)

Width of battery separator

35~70mm (Customizable)

Winding needle diameter

φ2.0mm~φ5.0mm (Optional and customizable)

Width of battery strapping tape

8~50mm (Customizable)

Winding alignment

0.3mm

Alignment of electrode and separator

≤±0.5mm

Alignment of anode electrode and cathode electrode

≤±0.5mm

Position deviation of battery tabs

≤±0.5mm

Control method

Touch Panel & PLC

AC input power

Single-phase 220VAC±10% / 50Hz (Customizable)

Power: 1500W

Input compressed air supply

0.4~0.6MPa

Size(L*W*H)

1200*1200*1550mm

Weight

About 800kg

 

Lithium-ion Battery Winding Machine

Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!
Related Products
Explosion-Proof Test Chamber
Battery Explosion-Proof Test Chamber | Battery Test Safety Chamber

Explosion-Proof Test Chamber is a professional battery test safety chamber used for battery overcharge tests, battery forced discharge tests, battery over-discharge protection tests.

Read More
Battery Electrolyte Filling and Sealing Machine
Battery Electrolyte Filling and Sealing Machine for Pouch Cells

The battery electrolyte filling and sealing machine is suitable for vacuum electrolyte filling, vacuum electrolyte diffusion and vacuum pre-sealing processes of pouch cells.

Read More
Cylindrical Battery Cell Polarity Inspection Tester
Cylindrical Battery Cell Polarity Inspection Tester for Battery Pack Manufacturer

Cylindrical battery cell polarity inspection tester is an optional machine for battery pack manufacturers, which is a perfect substitute for manually checking whether the battery cells are reversed.

Read More
Battery Charger and Discharger
High Voltage Battery Cycler | Battery Charger and Discharger

This high voltage battery cycler is a regenerative battery charger and discharger with powerful test functions and capabilities, suitable for testing batteries of Electric Vehicles, Electric Buses and Energy Storage Systems.

Read More
Lithium-ion Battery Slurry Mixer Machine
Lithium-ion Battery Slurry Mixer | Dual-shaft Planetary Vacuum Mixer

This dual-shaft planetary vacuum mixer is a professional lithium-ion battery slurry mixer machine for electrode slurry preparation process with uniform mixing and no pollution.

Read More
32135 Cylindrical Battery Cell Case with Cap
32135 Cylindrical Battery Cell Case with Cap | 32135 Aluminum Case with Cap

The shell of the 32135 cylindrical battery cell case with cap is an aluminum case, which are the necessary components for assembling the 32135 cells.

Read More
Nickel strip spot welder
Pure Nickel Strip Spot Welder for Lithium-ion Battery Pack Assembly Line

The nickel strip spot welder is equipped with a rotary welding head, which effectively solves the problem of sticking welding needle during the spot welding of the pure nickel strip of the battery pack.

Read More
Lithium Ion Battery Vibration Tester Machine
Lithium Ion Battery Vibration Tester Machine | Vibration Test System

The lithium ion battery vibration tester machine is used to simulate vibration during transport or use to perform vibration tests in standards such as UN38.3, IEC62133, UL 1642 and UL 2054, etc.

Read More
Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

Home

Products