Lithium-ion Battery Winding Machine | Battery Electrode Winding Process

Lithium-ion battery winding machine has been widely used in the battery electrode manufacturing process and is a necessary production equipment for the electrode winding process.

  • Model:

    WA-EW-SA270S
  • Electrodes width:

    33~68mm (Customizable)
  • Electrodes length:

    100~2000mm (Customizable)
  • Separator width:

    35~70mm (Customizable)
  • Strapping tape width:

    8~50mm (Customizable)
  • Winding needle diameter:

    φ2.0mm~φ5.0mm (Optional and customizable)
  • Product Detail

Battery Electrode Winding Process

Lithium-ion Battery Winding Machine


Product overview:

Lithium-ion battery winding machine is the necessary production equipment for battery electrode winding process. In the battery electrode winding process, single pieces of battery electrode are manually loaded, and the battery cell winder automatically unwinds the rolled separator for winding. After the battery electrode winding is completed, the strapping tape is automatically applied, automatically cut off, and automatically unloaded the finished wound cells.


Scope of application:

This battery cell winder can semi-automatically complete the battery electrode winding process of single electrodes and rolled separator.

Applicable incoming material specifications

Incoming materials

Length

(mm)

Width

(mm)

Thickness

(μm)

Max. outer diameter

(mm)

Inner diameter

(mm)

Range

Range

Deviation

Range

Deviation

Anode electrodes

1002000

3368

0.2

60200

5

-

-

Cathode electrodes

1002000

3368

0.2

60200

5

250

76

Battery separator

Rolled

3570

0.2

1625

-

150

76

Battery strapping tape

Settable

850

0.2

-

-

-

-

Kindly reminder: The above specifications are for reference only and can be adjusted according to actual requirements.


Features: 

1)The rolled battery separator can be continuously unwound and the tension of the battery separator can be adjusted in the range: 0.2nm~5nm and kept constant.

2) The tension of the electrodes can be controlled during the electrode winding process. PLC and precision encoder for constant tension control, supplemented by pressure sensors, ensure uniform tension throughout the battery electrode winding process.

3)The width of the electrode guide plate can be adjusted to match different widths of electrodes with high dimensional accuracy and wear resistance and smoothness.

4) This lithium-ion battery winding machine adopts horizontal gluing, with large adjustment of gluing length and width, which guarantees the appearance and dimensional quality of the winded cells.

5) The battery winding machine can be equipped with a range of winding needle diameters from 2.0mm to 5.0mm, providing a wide range of applications and flexibility.

6) The lithium battery winding machine is equipped with a high-strength material winding needle, which can be pulled out smoothly without affecting the neatness of the already wound cells, and without scratching the battery separator or causing the wound cells to form a spiral.

7) The yield rate of the battery electrode winding process can reach 98%, and the deviation of the center distance of the battery tabs is ≤ ±0.5mm.


Technical Specifications

Product name

Lithium-ion Battery Winding Machine

Product model

WA-EW-SA270S

Production speed

8~13PCS/min

Utilization rate

98%

Yield rate

98%

Width of electrodes

33~68mm (Customizable)

Length of electrodes

100~2000mm (Customizable)

Width of battery separator

35~70mm (Customizable)

Winding needle diameter

φ2.0mm~φ5.0mm (Optional and customizable)

Width of battery strapping tape

8~50mm (Customizable)

Winding alignment

0.3mm

Alignment of electrode and separator

≤±0.5mm

Alignment of anode electrode and cathode electrode

≤±0.5mm

Position deviation of battery tabs

≤±0.5mm

Control method

Touch Panel & PLC

AC input power

Single-phase 220VAC±10% / 50Hz (Customizable)

Power: 1500W

Input compressed air supply

0.4~0.6MPa

Size(L*W*H)

1200*1200*1550mm

Weight

About 800kg

 

Lithium-ion Battery Winding Machine

Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!
Related Products
Battery Management System Tester
Battery Management System Tester | BMS Functional Testing Stand

Battery management system tester is a professional BMS functional test stand for EOL quality testing of BMS manufacturers and incoming inspection of ESS/EV battery pack manufacturers.

Read More
Nickel strip spot welder
Pure Nickel Strip Spot Welder for Lithium-ion Battery Pack Assembly Line

The nickel strip spot welder is equipped with a rotary welding head, which effectively solves the problem of sticking welding needle during the spot welding of the pure nickel strip of the battery pack.

Read More
EV Battery Discharger
EV Battery Discharger | Discharge Device for EV Battery

The EV battery discharger is a necessary discharge device for EV battery recycling, EV battery reuse and EV battery shipping. The discharge range is from 800V to 10V, suitable for almost all EV batteries.

Read More
Battery Charge Discharge Tester
Regenerative Design Battery Charge Discharge Tester | Lithium-ion Cell Tester

The battery charge discharge tester is a regenerative design lithium-ion cell tester with high test accuracy and good stability. Each channel can be independently programmed and controlled.

Read More
Battery Cell Testing and Sorting Machine
Battery Cell Testing and Sorting Machine with Replaceable Receiving Containers

The battery cell testing and sorting machine is equipped with replaceable receiving containers, and the manipulator can automatically send the graded cells to the corresponding containers.

Read More
Professional Spot Welder for Lithium-ion Batteries
Spot Welder for Lithium-ion Batteries

The professional spot welder for lithium-ion batteries is used for the spot welding of lithium-ion battery packs, such as the assembly of 18650, 21700, 26650, 26700, 32650, 32700 battery packs.

Read More
Battery System Tester
EV Battery Testing Equipment | Battery Energy Storage System Tester

The battery system tester is a professional EV battery testing equipment and battery energy storage system tester with powerful test functions. It is suitable for the test of high-power battery packs.

Read More
Prismatic cell sorting machine
Prismatic cell sorting machine | Battery OCV/IR testing and grading system

The prismatic cell sorting machine is a professional battery OCV/IR testing and grading system, and is one of the necessary equipment for the prismatic cell battery pack production line.

Read More
Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

Home

Products