Battery Balancing Machine | High Precision Battery Test Equipment | WinAck

Multiple high precision battery test equipment can form an isolated battery balancing machine for battery pack repair and maintenance. Multiple cells can be charged and discharged simultaneously to balance the cells without disconnecting the cell-to-cell connector.

  • Model:

    WA-BTS-DB5V60A1CH300W
  • Test channels:

    1CH/Cabinet (Customizable)
  • Voltage range/CH:

    5V~1.5V (Customizable)
  • Voltage accuracy:

    ±0.05% FSR
  • Current range/CH:

    120mA~60A (Customizable)
  • Current accuracy:

    ±0.05% FSR
  • Product Detail

Battery Balancing Machine

High Precision Battery Test Equipment


Product overview:

The battery balancing machine is a high precision battery test equipment used to solve the voltage difference of different cells in the same battery pack. By charging and discharging all battery cells in the same string, the voltage difference of each battery cell tends to zero. This achieves battery cell balance and extends the service life of the battery pack.

Multiple battery balancing machines charge or discharge single battery cells at the same time without disconnecting the cell-to-cell connector. It can balance batteries in series. The cut-off condition can be set to voltage, current or capacity.


Scope of application:

The battery balancing machine is a high precision battery test equipment, suitable for the repair and maintenance of ebike batteries, electric motorcycle batteries, car batteries, EV batteries, ESS batteries, drone batteries, electric forklift batteries and other batteries.


Features:

1. Battery balancing machines in different cabinets are isolated from each other, allowing simultaneous charge and discharge of multiple cells in the same battery pack for battery cell balancing to repair and maintenance the battery pack.

2. Each battery balancing machine is independently controlled and different test processes can be performed simultaneously.

3. This high precision battery test equipment uses four-wire measurement sampling to ensure high measurement accuracy.

4. This high precision battery test equipment adopts a modular design and is easy to debug and maintain.

5. Battery balancing machines from multiple cabinets can be used in parallel via a middle machine connection, which increases the current range.

6. The high precision battery test equipment has battery anti-reverse polarity protection.

7. Each interface of the battery balancing machine software is clearly displayed and the operation is simple and easy to use.

8. The battery balancing machine has powerful software protection functions, such as over-voltage protection, under-voltage protection, over- current protection, over-charge capacity protection, and over-discharge capacity protection, etc.


Technical Specifications of High Precision Battery Test Equipment

Product name

Battery Balancing Machine

Product model

WA-BTS-DB5V60A1CH300W

Product type

Dissipative type

AC input voltage (Customizable)

Single-phase 220VAC±10% / 50Hz

Power

350W

Input impedance

≥1MΩ

Current response time

100ms (10%FSR~90%FSR)

Channel

No. of channels

1 Channel/Cabinet

Cabinets in parallel

By equipping the middle machine, multiple cabinets can be used in parallel.

Isolation performance

Each cabinet is isolated. Multiple cabinets can simultaneously charge and discharge multiple battery cells in the same battery pack without disconnecting the cell-to-cell connectors. In short, multiple battery balancing machines are combined into a battery cell balancer.

Control mode

Each cabinet is independently controlled.

Features

The constant-current source and constant-voltage source use a double closed-loop structure.

Detection and sampling

Four-wire measurement

Voltage/CH

(Customizable)

Charge range

DC: 10mV~5V (Device port)

Discharge range

DC: 5V~1.5V (Device port)

Accuracy

±0.05% FSR

Note: Ambient temperature:15~35.

Current/CH

(Customizable)

Charge range

DC: 120mA60A

Discharge range

DC: 120mA60A

Accuracy

±0.05% FSR

Note: Ambient temperature: 15~35.

Power/CH

Maximum output

300W

Stability

±0.1% FSR

Data recording

Recording frequency

1Hz

Note: 10Hz is customizable.

Recording conditions

∆T, ∆I, ∆V

Min. time interval

1s

Note: If 10Hz, then 100ms.

Min. voltage interval

1mV or 0.01%FSR

Min. current interval

1mA or 0.01%FSR

Charge

Mode

1) CCC: Constant current charging

2) CVC: Constant voltage charging

3) CC-CVC: Constant current and constant voltage charging

4) CPC: Constant power charging

End condition

Voltage, Current, Time, Capacity, -V

Discharge

Mode

1) CCD: Constant current discharge

2) CPD: Constant power discharge

3) CRD: Constant resistance discharge

End condition

Voltage, Current, Time, Capacity, -V

Pulse test

Charging mode

1) Constant current charging

2) Constant power charging

Discharge mode

1) Constant current discharge

2) Constant power discharge

Min pulse width

5s

End condition

Voltage, Relative Time

Test cycles

Number of cycles

1~65535

Max test steps per cycle

399

Nested Loop

Nested loop functionMax support 5 layers

DCIR test

Support the calculation of DCIR in the custom fetch point.

Protection function

1) Battery anti-reverse connection protection;

2) Power-down data protection (When equipped with a UPS, there is 100% no data loss.);

3) Software: low voltage limit, upper voltage limit, low current limit, upper current limit, upper capacity limit, etc.

Communication interface

Ethernet

Control quantity of control software

One computer can control up to 100 battery balancing machines.

Note: The battery balancing machine is connected to the battery balancing machine through an Ethernet switch or 485.

PC operating system

Micorsoft Windows

Test data output

Excel and PDF

Cooling method

Forced air-cooling

Machine noise

≤60dB

Operating Temperature

0℃~40

Storage Temperature

-10℃~50

Working Environment Relative Humidity

≤70% RH (No condensation)

Storage Environment Relative Humidity

≤80% RH (No condensation)

Auxiliary temperature acquisition device

Optional

Temperature test chamber

Optional

BMS communications

Optional

Test Clamps (One Choice from Four)

 Cable Lugs for Battery Testing

Figure 1. Cable Lugs for Battery Testing

Large Alligator Clamps for Battery Testing 

Figure 2. Large Alligator Clamps for Battery Testing


Battery Balancing Machine

Figure 3. Battery Balancing Machine

* Reference picture (Picture just as reference, please in kind prevail)

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