Battery Cell Testing and Sorting Machine with Replaceable Receiving Containers

The battery cell testing and sorting machine is equipped with replaceable receiving containers, and the manipulator can automatically send the graded cells to the corresponding containers.

  • Model:

    WA-AS-H10R
  • Battery type:

    Cylindrical cell
  • Battery feeding method:

    Hopper loading type
  • Testing and grading items:

    OCV/IR
  • Warranty:

    One year warranty with lifetime support
  • Product Detail

Battery Cell Testing and Sorting Machine with Replaceable Receiving Containers


Product overview:

The battery cell testing and sorting machine is used for battery OCV/IR testing and grading to improve the consistency of battery cells. By doing so, the charge and discharge performance and cycle life of each battery cell will tend to be consistent, thereby avoiding the "barrel short board principle" and maximizing the cycle life of the battery pack.

The battery cell testing and sorting machine is mainly composed of a loading hopper module, an OCV/IR test module, an automatic sorting module, a receiving manipulator module, a receiving containers module.


Scope of application:

The battery cell testing and sorting machine is used for the classification of cylindrical battery cells, and performs accurate grading and automatic sorting based on the measured OCV/IR value.

The battery sorter of 18650, 21700, 26650, 26700, 32650 and 32700 and other cylindrical battery cells can be customized.


Features:

1) Replaceable receiving containers

The battery cell testing and sorting machine is equipped with replaceable receptacle containers. When the number of cells required for a battery module/battery pack is reached, the container can be replaced manually.

2) Automatic receiving manipulator

The receiving manipulator can automatically send the graded battery cells to the receiving container, saving labor.

3) Large-capacity loading hopper

The battery cell testing and sorting machine is equipped with a large-capacity loading hopper, which can hold 500 battery cells, reducing the number of feedings.

Note: The prototype battery type is 18650 cells.

4) Simple operation and easy use

The equipped Industrial PC & Monitor and professional battery sorting system software make the operation very simple and easy to use.

5) High testing and sorting efficiency

The battery cell sorting machine can test and sort about 5000 cells per hour to achieve high-speed grading.

Note: The prototype battery type is 18650 cells.

6) No short-circuit during transportation

The transportation route of the cylindrical cells in the battery sorter adopts insulating material to prevent short circuit.

7) Digital Intelligent Manufacturing

The battery sorter machine is able to connect to the in-house network, and the test data can be uploaded to the MES system.

8) Four-wire measurement

The battery test is a four-wire measurement with high test accuracy.

9) Every cell can be traced

Battery cell Barcode printer and battery cell Barcode scanner is optional to match the test data with the corresponding battery cells.


Technical specifications

 

Product name

Cylindrical Battery Cell Sorting Machine

Product model

WA-AS-H10R

Number of sorting channels

10 Channels (9 OK Channels + 1NG Channel)

Number of receiving containers

10PCS

Container capacity

80 Cells (Customizable)

Applicable type of battery cells

Prototype battery: 21700 cells

18650 or 26650 or 26700 or 32650 or 32700, etc. can be customized

Sorting efficiency

About 4500 Cells/Hour

Battery cells loading method

Manually load the battery cells into the battery hopper

Hopper capacity: 500PCS

Battery tester

Hioki 3561A or HP3561

Battery cell testing and grading items

OCV/IR

Measurement of Internal resistance (IR)

Test range: 0~60mΩ

Test accuracy: ±0.5%rdg

Test resolution: 0.1mΩ

Measurement of Open circuit voltage (OCV)

Test range: 0~10V

Test accuracy: ±0.015%rdg

Test resolution: 0.1mV

Operation and control module

Industrial PC & Monitor & PLC

Optional function

1) Battery cell Barcode printer

2) Battery cell Barcode scanner

Power supply

Single-phase AC220V±10% / 50Hz (Customizable)

Power: 2000W

Compressed air pressure

0.5~0.8MPa

Size(L*W*H)

1740*1450*1960mm

Weight

500kg


Equipment configuration

 

NO.

Spare parts

Brand

1

Air cylinder

AIRTAC or CHELIC or SMC or CKD or HITOP

2

Solenoid value

AIRTAC or CHELIC or SMC or CKD or HITOP

3

Linear guide rail

HIWIN

4

PLC

OMRON

5

Electric relay

OMRON or Shanghai Electric

6

Sensor

OMRON or SUNX or AkuSense

7

Push button

Guangke

8

Stepper motor

Leadshine or Inovance

9

Servo motor

Fuji Electric or Panasonic

10

Battery tester

Hioki 3561A or HP3561

*Note: Subject to the actual use, if there is any change, no further notice will be given.


Battery Cell Testing and Sorting Machine

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