Battery Electrolyte Filling and Sealing Machine for Pouch Cells

The battery electrolyte filling and sealing machine is suitable for vacuum electrolyte filling, vacuum electrolyte diffusion and vacuum pre-sealing processes of pouch cells.

  • Model:

    WA-EF-T260T
  • Electrolyte filling method:

    Electrolyte injection in vacuum
  • Electrolyte filling weight:

    ≤140g (Customizable)
  • Vacuum holding time:

    1~99s (Customizable)
  • Sealing stamp width:

    2~4mm (Customizable)
  • Sealing temperature:

    Max. temperature: 250℃ (Customizable)
  • Product Detail

Battery Electrolyte Filling and Sealing Machine for Pouch Cells


Product overview:

The battery electrolyte filling and sealing machine is equipped with a four-station turntable platform, which can be applied to electrolyte filling process of pouch cells. The electrolyte filling machine integrates three processes of vacuum electrolyte filling, vacuum electrolyte diffusion and vacuum pre-sealing in one machine with high efficiency and precision.

The electrolyte filling machine can be used in a drying room, or it can be used with low dew point drying gas or nitrogen gas in the working chamber of the electrolyte filling equipment to ensure the filling environment and battery quality.


Scope of application:

The battery electrolyte filling and sealing machine is suitable for electrolyte filling, electrolyte diffusion and aluminum laminate film pre-sealing of pouch cell, and all three processes are carried out under vacuum.

Kindly reminder: The following pouch cell dimensions are for reference only and can be customized according to actual size and requirements.

Kindly reminder: The following pouch cell dimensions are for reference only and can be customized according to actual size and requirements.

Table 1. Dimensions of incoming pouch cells

NO.

Items

Dimension

Accuracy

A

Main body length

150~240mm (Customizable)

±0.2mm

B

Main body width

100~170mm (Customizable)

-

C

Total length

130~280mm (Customizable)

-

D

Total width

190~270mm (Customizable)

-

E

Remaining edge

5~15mm (Customizable)

±1.0mm

T

Thickness

3.0~12.0mm (Customizable)

±0.3mm

 


Brief working steps of the electrolyte filling machine:

1. Manually place the pouch cell into the fixture at the cell loading station of the electrolyte filling machine.

2. The pouch cell is automatically rotated on the turntable and then arrive at the electrolyte filling station, which automatically completes the vacuuming and filling of electrolyte.

3. The pouch cell reaches the vacuum holding station after the turntable rotates automatically and the electrolyte is fully diffused.

4. The pouch cell reaches the pre-sealing station after the turntable rotates automatically and the vacuum heat sealing is completed automatically.

5. The pouch cell reaches the cell loading station after the turntable rotates automatically, where the pouch cell is unloaded manually.


Features: 

1) Four-station turntable platform with manual loading at the first station and automatic completion of vacuum electrolyte filling, vacuum electrolyte diffusion and vacuum pre-sealing processes at the subsequent three stations.

2) The electrolyte filling machine is equipped with a precision electric plunger pump to ensure the accuracy of electrolyte filling.

3) The electrolyte filler is equipped with a vacuum holding station that can be set for vacuum level and holding time to ensure adequate diffusion of the electrolyte.

4) The pouch cell vacuum pre-sealing station is equipped with a hard seal head made of H62 brass, which provides good temperature uniformity and sealing consistency.

5) The dustproof outer cover of the electrolyte filling machine has a good sealing effect, and the interface for filling protective gas and exhaust is reserved.

6) In order to avoid the incident of work injury caused by the rotation of the loading turntable during manual loading by mistake, the manual loading station is equipped with double protection of safety grating protection and battery loading confirmation protection.

7) The electrolyte filling machine is equipped with a vacuum source interface, which can be equipped with an optional vacuum pump or connected to the user's own vacuum source.


Technical specifications

Product name

Battery Electrolyte Filling Machine

Product model

WA-EF-T260T

Electrolyte filling method

Electrolyte injection in vacuum

Electrolyte filling weight

140g (Customizable)

Operation efficiency

1~2PPM

Kindly reminder: Based on the maximum electrolyte injection time of 20 seconds, maximum holding time of 20 seconds, maximum pre-sealing station running time of 16 seconds.

Filling accuracy

±0.8g (At140g)

Accuracy of electrolyte injection pump

±0.1g

Utilization rate

95%

Yield rate

99%

Control method

Touch Panel & PLC

AC input power

Single-phase 220VAC±10% / 50Hz (Customizable)

Power: 4kW

Input compressed air supply

0.7MPa

Vacuum source

-0.095MPa, 20L/min.

Kindly reminder: The vacuum pump is optional.

Nitrogen source

0.02kPa (Select on demand)

Optional functions

Barcode scanning and weighing

Size(L*W*H)

2300*1500*2400mm

Weight

About 1450kg

Specifications of vacuum electrolyte diffusion

Holding method

One-time vacuum holding

Maximum vacuum degree

-0.09MPa

Holding time

1~99s

Kindly reminder: The holding time will directly affect the efficiency of the electrolyte filling machine.

Specifications of the vacuum pre-sealing machine

Sealing stamp width

2~4mm (Customizable)

Accuracy: ±0.1mm

Sealing head length

260mm (Customizable)

Accuracy: ±0.2mm

Sealing head pressure

0.3~ 0.6MPa

Sealing time

0.5~99s

Sealing temperature

Max. temperature: 250(Customizable)

Accuracy: ±3

Sealing head material

Brass & NAK80

Sealing effect

Aluminum laminate film does not detach from each other, good sealing, flat surface, no wrinkles, no bubbles.


Battery Electrolyte Filling and Sealing Machine for Pouch Cells

Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!
Related Products
Vacuum Standing Box for Battery
Electrolyte Diffusion and Degassing Chamber | Vacuum Standing Box

The vacuum standing box is specially designed for battery electrolyte diffusion and degassing, which allows electrolyte to thoroughly saturate the electrodes, can be used inside the glovebox.

Read More
Lithium Ion Battery Vibration Tester Machine
Lithium Ion Battery Vibration Tester Machine | Vibration Test System

The lithium ion battery vibration tester machine is used to simulate vibration during transport or use to perform vibration tests in standards such as UN38.3, IEC62133, UL 1642 and UL 2054, etc.

Read More
Prismatic Cell Sorting Machine
Battery Voltage and Internal Resistance Tester | Prismatic Cell Sorting Machine

The automatic prismatic cell sorting machine can automatically test the open circuit voltage and internal resistance, and sort the prismatic cells according to the set battery OCV/IR channel ranges.

Read More
Battery Balancing Machine
Battery Balancing Machine | High Precision Battery Test Equipment | WinAck

Multiple high precision battery test equipment can form an isolated battery balancing machine for battery pack repair and maintenance. Multiple cells can be charged and discharged simultaneously to balance the cells without disconnecting the cell-to-cell connector.

Read More
Automatic Battery Sorter Machine with Insulation Ring Sticker
Automatic Battery Sorter Machine with Battery Insulation Ring Sticker

After the cardboard box is manually input into the automatic battery sorter machine with battery insulation ring sticker, it automatically performs cell loading, cell insulation ring pasting, cell code reading, cell OCV/IR testing, cell sorting, and cell loading into the containers.

Read More
Lithium Battery Spot Welder
Lithium Battery Spot Welder | Professional Battery Welding Machine

The lithium battery spot welder is a professional battery welding machinemainly used for spot welding nickel strips connected in series and parallel with cylindrical battery cells, such as 18650.

Read More
Spot Welding Machine for Battery
Spot Welding Machine for Battery | Battery Pack Assembly Machine

The spot welding machine for battery is one of the necessary battery pack assembly machines, which can weld pure nickel strips and nickel-plated steel strips with a thickness of 0.1~0.3mm.

Read More
Prismatic cell sorting machine
Prismatic cell sorting machine | Battery OCV/IR testing and grading system

The prismatic cell sorting machine is a professional battery OCV/IR testing and grading system, and is one of the necessary equipment for the prismatic cell battery pack production line.

Read More
Leave A Message
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

Home

Products